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Sort-Glide Sorters reduce pull-down times, improve ergonomics, and facilitate "one-bundle" delivery during seven week test at Sterling, VA Post Office. - released December 2000

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From October 17 to December 1, 2000 five specially designed Sort-Glide Sorters were tested by the United States Postal Service in Sterling, VA.  The special sorters included 4 tiers of separations built into one main center unit, and two wing units (450 total separations).  All tiers were equipped with the patented Sort-Glide drawer for efficient pull-down.   The entire fixture rested on a hydraulically adjustable base which provided apx. 10" of  height adjustment allowing carriers to position the sorter at a comfortable height with the simple push of a button.

The Sort-Glide system demonstrated several advantages over current casing methods and others that were tested.  Most notable was the reduction of time required to "pull-down" a case.  By eliminating the task of removing sorted mail from individual separations, pull-downs of 8 minutes per route, (a savings of more than 20 minutes) were not uncommon.  In addition, the scooping motion used to pick up a manageable stack of mail from the Sort-Glide drawer tended to be less fatiguing than the pinching motion required for removing mail from conventional case separations.  Finally, when used with a specially designed folder, which is inserted into the sorter at each address before additional mail goes in, "one-bundle" management of mail was possible with very little "fingering" required on the route, (the folders also aid in the pull-down and scooping process and could eventually be a source of U.S.P.S. revenue). 

In addition to documenting benefits of the system, the test also proved valuable in identifying areas that required improvement.  During the course of the test several modifications to the prototype units were made primarily to handle the high mail volumes seen by this Post Office during the holiday, pre-election, pre-rate increase  period.  Future Sort-Glide units will incorporate these modifications and other improvements to address the unique needs of the U.S.P.S.

The Postal Service's Gateway Planning & Technology Development Group, who coordinated the test, were pleased with the performance of the Sort-Glide and the collected data.  It is hoped that information gathered from this test and others will lead to a complete re-design of the city letter carrier case.